propane tank capacity

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  1. Ed … the 5lb, 20lb, 30lb listing is the absolute perfect world max amount of propane mass each tank could be filled with … typically they are only filled to 80% of that rating in order to allow for safety margin in less than ideal conditions.

  2. Why are they called 5lb, 20lb, 30lb when those numbers have nothing to do with their full or empty weight, or weight of the propane?

    1. I’m going to over simplify things just to make it easy. Those high school science classes that you thought were useless would help with understanding.

      The TLDR; version is that the weight is the nominal weight of propane that the tank can store at 100%.

      The first concept is the word “nominal”. The weights you listed are nominal weights. The easiest way to understand this is that propane tanks are not scientific devices, so they may vary in size, don’t be surprised if they vary by +/- 10%. As an example a 20 pound tank may in actuality 18 to 22 pound. 3-5% difference is more common.

      The next concept that these propane tanks are called LP, which means Liquid Propane (not Low Pressure as many assume). As the temperature increases the density decreases. This is why regulations require that you only fill the tank to 80%. If you don’t give room for expansion the tank fittings can fail, which is extremely dangerous.

      As you use the propane the liquid level will decrease and the “void” is filled with gaseous propane. For this reason you should try not to “empty” the tank. 20% is a good point to consider empty.

      So the math is multiplied by 80% divided by 4.24 pounds per gallon (I believe at 77F/25C because that is a common temperature to use and at sea level). 25C at sea level is called “Normal Temperature and Pressure).

      So a 20 pound tank at 80% full is 16 pounds. 16 pounds divided by 4.24 is 3.77 gallons at 25C at sea level.

      As each tank will be up to +/- 10% different from “nominal” a 20 pound tank might be between 18 pounds and 22 pounds. 80% means 14.4 pounds to 17.6 pounds or 3.4 to 4.2 gallons, at 25C at sea level. Most propane tanks will be within 3-5% of their nominal value.

      In reality most people will only deal with gallons if they pay to refill their tank at a refill station, because they charge by the gallon. If you trade in your 20 pound tank then you get charged a flat fee, but often end up with a tank filled to about 75%.

      Portable propane tanks do not have a fuel gauge based on gallons. If you want to accurately know how full the tank is, weigh it and subtract the tare weight. That gives you pounds of propane.

      Large tanks often have gauges in percent. If you want to know how much propane you can use, multiply percent minus 40% by tank size. Example. I have a 500 gallon tank at my house. The propane company will only fill it to a max of 80%, or 400 gallons. If the tank goes below 20% they require a safety inspection. This means I have 300 gallons usable. If my tank gauge says 50% I only have 30% usable or 150 gallons.

      The only time I care about gallons is when it’s time to refill. That statement is true for my all my propane tanks: 10 pound, 20 pound, 30 pound, 40 pound and 500 gallon.
      For my two RV 30 pound tank I have a remote sensor that uses sonar to determine percentage full. I then said that the capacity was 6 gallons because it’s close enough and I only care about percent. Eventually I will have the remote sensors for my other two 30 pound tanks and two 40 pound tanks which I use for a generator.

    2. Thats how many pounds of propane fill the tanks to 80%. Used to fill them. Tank weight (Tara weight) plus pounds of propane tank is rated for( say 30 pounds )
      It is based on how many pounds fit inside the tanks. So 30 pounders all have the same in them but the tanks can weigh different amounts

    3. The numbers 5lb, 20lb, and 30lb refer to the approximate weight of the propane the tank is designed to safely hold, not the total or empty weight of the tank itself.

    4. On the contrary, and as the article explains, the ratings relate to the weight of the propane the tank is capable of storing.

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